Pre-Press: Precision Before Production
We understand that offset printing on corrugation presents unique challenges, from ink absorption and registration accuracy to structural alignment. That’s why our pre-press team combines state-of-the-art technology with deep industry expertise to precisely prepare your files for production.
Whether you’re printing on single-wall or multi-ply corrugated board, our process guarantees optimal print performance, consistent color reproduction, and structural integrity, ensuring your brand looks as strong on the shelf as it does on the screen.
Artwork Validation & Layout Correction
We carefully review and adjust submitted artwork to meet the technical demands of offset corrugated printing. This includes bleed correction, alignment checks, and resolution optimization to avoid common print issues.
Color Separation & Digital Proofing
Our experts manage accurate color separations based on your brand specifications and substrate type. We provide high-resolution digital proofs for your review, ensuring confidence in color fidelity before plates are made.
Offset Plate Making
Using advanced CTP (computer-to-plate) technology, we produce high-precision offset plates that deliver crisp, consistent results on corrugated surfaces, even across long print runs.
Key Line Creation & Structural Mockups
Our structural design team generates accurate Keylines tailored to your packaging specifications. We also create physical or digital mockups so you can visualize and test the form and function of your package before production.
File Optimization for High-Ply Corrugation
Corrugated substrates, especially multi-ply, can affect ink spread and image registration. We fine-tune files with these factors in mind, minimizing distortion and preserving graphic clarity.
With our pre-press team as your partner, you’re not just preparing files—you’re building the foundation for packaging success
Press: (Offset Printing: High-Definition Branding)
Our press operators are trained to manage the unique challenges of printing on uneven surfaces, including color consistency, ink adhesion, and registration across fluted substrates. With a combination of advanced press systems and strict quality controls, we produce packaging that captures attention and enhances brand presence.
High-Speed Offset Printing on Corrugated Board
We print with precision across various ply levels, maintaining print integrity on single-face, single-wall, double-wall, and triple-wall corrugated sheets.
Color Management & Control Systems
Using spectrophotometry and real-time monitoring, we match Pantone® and brand colors with high accuracy, ensuring consistency across every unit.
Advanced Ink Technology
We utilize quick-drying, low-penetration inks optimized for corrugated substrates, minimizing dot gain and maximizing color vibrancy.
Inline Quality Inspection
Automated systems check every sheet during the press run, flagging deviations in registration, color density, and print defects for immediate correction.
Post-Press: From Print to Package
We approach post-press not just as the final step, but as an opportunity to refine the quality, durability, and usability of your package. Every crease, fold, and cut is executed with care to preserve the integrity of both structure and print.
Our Post-Press Services Include:
Die Cutting & Creasing
Using precision dies and creasing tools, we convert printed sheets into their final shapes, ensuring clean edges, accurate folds, and structural strength.
Window Patching & Embellishments
Enhance the visual and tactile appeal of your packaging with added elements like transparent windows, spot UV coating, embossing, and foil stamping.
Folding & Gluing
Our automated folding-glueing lines handle everything from simple boxes to complex designs, with quality checks at each stage for flawless assembly.
Bundling, Packing & Logistics Prep
We prepare your products for shipment with efficient bundling and stacking systems that protect print surfaces and optimize transport.
Custom Inserts & Assembly
For added functionality, we offer bespoke inserts, partitions, or assembled displays tailored to your packaging goals.
Large-Scale Corrugation: Strength Meets Scale
Board Configurations
3, 5, 7, and 9-Ply Options From standard retail-grade to ultra-heavy-duty packaging, we tailor board construction to your specific load and handling requirements.
Custom Flute Combinations (A, B, C, E & Beyond)
We mix and match flute profiles for optimal strength, cushioning, and stackability, balancing rigidity with shock absorption.
Superior Adhesion & Flatness
Advanced lamination techniques ensure strong bonding between layers and a flat printing surface—even on thick substrates—ensuring compatibility with high-resolution offset printing.
Applications Across Sectors
Perfect for heavy-duty industrial packaging, bulk transport, export shipping, appliance cartons, automotive parts, and more.
